
Last weekend, I journeyed over to Port Townsend to take
Handsaw Essentials. This was a great opportunity for me to get my new mitre box saw sharpened since one of the options for the class was to sharpen/restore a saw.

The tooth line on the blade is about 27″ long. Thaaaat should give me some practice. So I started out by putting my saw in Jim’s cool but easy to make saw vise written about in his “
The New Traditional Woodworker” book. This vise was plenty long enough to handle my blade entirely.
Then I jointed the tooth line with a file and started reshaping teeth by filing perpendicular to the blade.

Once the teeth were established I started to put in a 9 degree rake to the teeth using a saw file guide.
After that I put a slight set on the teeth (.2) since this saw will have a lot of teeth in the wood at the same time.
Lastly, I added fleam at a 20 degree angle (see the red lines on Jim’s saw vise) with a slight upward motion to allow all the saw dust from all those teeth in the wood to escape (this is probably some what unique to a mitre box saw).
Jim had a couple of suggestions if you wanted to retooth and demonstrated using a sawzall blade to use if you wanted to make the same number of teeth (7 points per inch for example). Saw files are available at amazon.com.

Good saw sharpening links: