This project is a secret Christmas gift for the spouse .. a jewelry box. It’s also aWood Whisperer Guild project .. although Marc is building a humidor. I’m using the wonderful curly maple I picked up atNorthwest Timber.
I cut a groove into the front, back and sides to install a decorative strip.
Using the No. 80 scraper to final size the decorative strip.
Decorative strip of paduk installed.
Then I cut the sides, back and front from the board.
Shooting the pieces square and to final size.
First dry fit. Obviously, some trimming and fitting still needs to be done.
First I trimmed the doors to fit in the case using spacers.
The hinges were used as spacers along with anything else I could find of the same width.
Chamfering the edges on the fit is complete.
I made a spacer to align the hinge with the top of the rails.
Then pre-drilled the holes.
Hinges will permit some adjustment.
I made a second spacer to place the hinge on the case one hinge with taller.
Case spacer to ensure the doors are one hinge width above the bottom of the case.
Then I installed the hings on the doors first then the case.
Bi-fold door 1/2 open.
Bi-fold doors all the way open with support bar still in place.
I used Marc Spagnuolo plywood wall cabinet no mortise hinge installation video as a guide for what I ended up doing. I tried to photograph most of the steps.
I was able to use the hinges to create even space around all door edges.
Then I cut two different spacers. One spacer placed the hinges at the same location on the doors (in line with the rails). Then I cut a second spacer that was a hinge space taller to place the hinge on the case side. This ensured that the door doesn’t drag on the case bottom and left a hinge width space.
As usual, you can right click on the pictures to see them in larger size.
I’ve always felt that I can learn from most anyone. The challenge for me is discerning what’s truly helpful for each situation and what’s not.
When I decided that I wanted to build a desk, I chose a plan that appealed to me and contained enough detail that I thought I’d be able to make it. (My other secret is, when showing the spouse potential projects, I only show projects that I feel I can complete. 😀 )
The plan I purchased turned out to be very detailed and unfortunately very confusing.
So my first attempt to simplify things for myself was to draw up the desk in Sketch Up using the plans.
This helped a great deal, but there were still confusing and conflicting aspects to the construction of the cabinet and there wasn’t much help for sorting that out. Here’s an example:
Marc Spagnuolo and I emailed back and forth about the plans and directions. Marc suggested that the plan was overly complicated and the construction could be simplified. While the sliding dovetail was aesthetically pleasing and made for a very strong construction, we decided to change the dado to a through dado and increase its depth to 1/4″. This would create significant long grain to long grain gluing surface that would be more than adequate. The 1/4″ through dado also simplified the glue up significantly.
Here are the results. Obviously, the desk is not complete, but the most difficult part of the project is:
Marc’s help comes via membership to the Wood Whisperer Guild. I’ve belonged to this since and have been a member since 2010. I’ve made three of the guild builds during that time including the Roubo Workbench. More information about the guild can be found here.
Getting help like I have from the guild, has allowed me to do things I never would have believed I would have been able to. I couldn’t recommend it more.
And the best kept secret about the guild … Marc will help you on any project, not just guild projects.