Drilling holes in the workbench legs

Over the weekend, I finished up my tenons and got many of the holes drilled into the legs. 

The first set of holes will allow me to draw bore the short rails (stretchers) that span the width of the workbench.  The second set of holes are for the Benchcraft barrel nuts/bolts for the long rail across the front and back of the bench.  By using the bolts, I will be able to break down my bench should I ever need to move it.  The top will come off and the sides will separate from the long stretchers.

Question – My drill press was not able to completely bore the 3/4″ front holes through the legs so I used my brace to finish them up.  When I backed the brace up, the brace head would loosen and the bit would pull out.  I could only make one or two turns before the head of the brace would loosen and I’d have to re-tighten it. 

Is there something worn on the brace or was my technique in correct?  Has this ever happened to you?

 

So here’s what’s up next.  the parallel guide.  I figure that if Marc Spagnuolo can have flames on his table saw, I can have flames on my parallel guide.  Wood is Movingui.

Workbench Mortises

I got a little time to work on my workbench yesterday and got the mortises done.  I opted to use the router for this task.  Two inch, 5/8″ mortises seemed a bit daunting any other way.  So I used the spinney load tool.

BTW, I converted my router dust collection similar to Chris Wong over at Flair Woodworks (thanks for the idea Chris!). In his post Adapting a Porter Cable 890-Series Plunge Router to fit a Festool D27 Dust Extraction HoseI believe he turned his piece of PVC to fit into his router dust collection. I just went to Home Depot and bought a piece of PVC that fit and tightened it all up with plummer’s tape.